日立HGP電梯安裝調(diào)試手冊(cè)
日立HGP電梯安裝調(diào)試手冊(cè)
HGP 電梯安裝調(diào)試手冊(cè) 編號(hào)：GY081-05 P-1
前 言
本資料介紹 HGP 型電梯，該梯種以集成了變頻控制和邏輯控制的 EV-ECD01（MCUB）
控制板、SCL 串行通訊系統(tǒng)和 RD-DMS01 變頻門機(jī)系統(tǒng)作為電氣的關(guān)鍵組成部分，并基本使
用了 GVF-Ⅱ型電梯的機(jī)械系統(tǒng)。
資料編寫目的：隨著 HGP 電梯的開發(fā)成功，在工程方面需要提供安裝、調(diào)試、維修和
保養(yǎng)各項(xiàng)工作的技術(shù)說明。本資料是根據(jù) HGP 電梯的技術(shù)特點(diǎn)，列出電梯在工程環(huán)節(jié)中所
需使用的資料。
HGP 電梯電氣系統(tǒng)最大的特點(diǎn)是將 GVF-II 電梯中的 FMT（邏輯控制），TD3100（變頻
控制），SCL-A（串行通訊）三個(gè)模塊功能集成在一個(gè)板（MCUB 板）上，現(xiàn)場(chǎng)操作方法上有
較多不同，這方面的內(nèi)容請(qǐng)參考 HGP 電梯《MCUB 板使用說明》、《艾默生變頻器專用操作面
板使用說明》和手持編程器（GHP）《GHP 使用說明》；機(jī)械方面主要是使用同步電機(jī)，采用
了 2:1 吊掛方式，轎頂反繩輪、對(duì)重反繩輪、機(jī)房主機(jī)安裝上存在不同，該部分的作業(yè)可
參照 NPM 進(jìn)行。
由于 HGP 電梯在電氣控制原理上與 GVF-Ⅱ、GVF-Ⅲ電梯有較多的相同點(diǎn)，又基本使
用 NPM 電梯的機(jī)械系統(tǒng)，所以本資料對(duì)于相同點(diǎn)不再進(jìn)行敘述，只作出說明“與 XX 電梯
保持一致”。
本資料基本內(nèi)容：
（1） HGP 電梯構(gòu)成和技術(shù)特點(diǎn)。
（2） 安裝部分。電氣回路圖的使用說明；控制柜及轎頂電器箱等重要電氣部分的名
稱、功能介紹；工程大、細(xì)線及地線的安裝等。
（3） 調(diào)試部分。運(yùn)行前需進(jìn)行檢查的電梯各項(xiàng)安裝情況，控制柜絕緣測(cè)試、低速試
運(yùn)行、變頻門機(jī)的調(diào)試運(yùn)行、層高測(cè)定操作、高速運(yùn)行調(diào)試、平層精度調(diào)整等。
如有修改意見，請(qǐng)?zhí)顚懜巾摰摹禜GP 電梯調(diào)試手冊(cè)改進(jìn)意見表》（復(fù)印有效），傳真
或直接交由工程本部工程技術(shù)科以作修改。
編寫：孫德明
校對(duì)：郭志海
張 丹
審核
批準(zhǔn)
HGP 電梯安裝調(diào)試手冊(cè) 編號(hào)：GY081-05 P-1
目 錄
一．HGP 電梯的技術(shù)概述··············································4
1.技術(shù)構(gòu)成及特點(diǎn)··················································4
2. HGP 與 NPM、GVF-Ⅱ的簡(jiǎn)單比較········································4
2.1 機(jī)械部分的不同點(diǎn)············································5
2.2 電氣方面不同部分的簡(jiǎn)單比較···································6
3.HGP 電梯的規(guī)格················································7
二．HGP 電梯機(jī)械部分的安裝···········································7
三．HGP 電梯電氣部分的安裝···········································7
1.電氣回路圖的說明·················································7
1.1 電氣回路圖的類別和內(nèi)容·······································7
1.2 控制柜對(duì)外的接線代號(hào)及用途···································8
1.3 電氣回路圖的讀圖方法·········································8
2.電梯電源參數(shù)······················································10
3.控制柜概要······················································10
3.1 控制柜尺寸及主要部件的安裝圖·································10
3.2 控制柜內(nèi)部主要部件的名稱和功能·······························11
3.3繼電器RYBD板元件布置圖···········································11
4.轎頂電器箱元件布置圖············································12
5.井道內(nèi)器件、電纜的安裝··········································13
5.1 井道內(nèi)器件的安裝與接線······································13
5.2 井道內(nèi)電纜的安裝············································13
6. 廳外召喚箱的安裝、接線及 DIP 開關(guān)的設(shè)置·························14
7. 接地線作業(yè)·····················································14
7.1 控制柜內(nèi)接地線回路圖········································14
7.2 系統(tǒng)地線敷線圖··············································15
8. 其他敷線························································15
四．運(yùn)行調(diào)試···························································15
1. 運(yùn)行前準(zhǔn)備······················································15
1.1 運(yùn)行前檢查·····················································15
1.2 控制柜絕緣測(cè)試·················································15
1.2.1 準(zhǔn)備工作··················································15
1.2.2 測(cè)試方法··················································16
1.2.3 各回路絕緣標(biāo)準(zhǔn)阻值········································16
1.3 電壓測(cè)試························································17
HGP 電梯安裝調(diào)試手冊(cè) 編號(hào)：GY081-05 P-3
標(biāo)記 處數(shù)
1.4 混雜電壓檢查····················································17
2. 變頻門機(jī)的調(diào)整···················································17
2.1 機(jī)械調(diào)整···················································17
2.2 電氣系統(tǒng)介紹····················································19
3. 低速試運(yùn)行······················································21
3.1 磁極位置校正····················································21
3.2 低速運(yùn)行··················································21
3.3 安全回路的確認(rèn)駛················································22
3.4 變頻門機(jī)的門寬自檢測(cè)············································23
4. 高速試運(yùn)行前檢查和調(diào)整··········································23
5. 高速試運(yùn)行······················································23
5.1 層高測(cè)定························································23
5.1.1 層高測(cè)定運(yùn)行前的確定··········································23
5.1.2 層高測(cè)定的操作順序·············································23
5.2 高速試運(yùn)行······················································23
5.3 電梯對(duì)重配置····················································24
5.4 平層調(diào)整························································24
5.5 起動(dòng)補(bǔ)償調(diào)整····················································24
5.6 轎內(nèi)負(fù)荷檢測(cè)設(shè)置···············································24
6. 起動(dòng)舒適感調(diào)整··················································25
7. 功能確認(rèn)························································25
五．MCUB 板使用說明····················································25
1. MCUB 板簡(jiǎn)介·····················································25
2. 小鍵盤介紹·····················································27
2.1 硬件介紹·······················································27
2.2 一般操作·······················································27
2.3 各狀態(tài)解釋·····················································28
六．艾默生變頻器專用操作面板使用說明···································31
1. 操作面板硬件說明················································31
2. 按鍵功能說明···················································32
3. 指示說明························································32
4. 鍵盤操作說明···················································33
七．手持編程（GHP）操作說明············································34
1.手持編程（GHP）硬件說明··········································34
HGP 電梯安裝調(diào)試手冊(cè) 編號(hào)：GY081-05 P-3
標(biāo)記 處數(shù)
2.按鍵功能說明·····················································35
3.GHP 操作流程簡(jiǎn)介················································36
八．故障說明···························································36
1.電梯故障的內(nèi)部處理方式···········································36
2.電梯故障代碼表···················································37
3.變頻器故障代碼表·················································38
九．HGP 乘客電梯標(biāo)準(zhǔn)規(guī)格表················································39
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